Agentic AI
CRH · Manufacturing

Kiln Scheduling with Real-Time Energy Pricing

−18% energy cost per tonne
94% schedule adherence
Live in 6 weeks

The Challenge

Manual scheduling across 12 kilns had no connection to live energy price feeds. Decisions were made on static plans — causing significant over-spend during peak-rate grid windows with no ability to re-sequence in response to intraday fluctuations or kiln anomalies.

What We Built

An agentic workflow integrates live energy pricing APIs, kiln health telemetry and production demand signals into a single autonomous system. Agents re-order kiln batches during price spikes, flag anomalies in real time and pass full operational context across shifts automatically — no operator intervention required.

Operational Impact

18% reduction in energy cost per tonne sustained in production across all 12 kilns. 94% schedule adherence achieved. Deployed into existing plant control infrastructure in 6 weeks from kickoff.

Technology Used

OpenAI GPT-4
Standards

Secure, accountable delivery.

Recognised standards for information security, quality management and responsible data protection.

ENS Alto certificationENS Alto
ISO/IEC 27001 certificationISO 27001
ISO 9001 certificationISO 9001
GDPR complianceGDPR
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